Heat-resistant PPS RFID on-metal tags aid petrochemical industry

What’s PPS materials?

PPS is the abbreviation of the compound polyphenylene sulfide, which is a particular engineering plastic with glorious excessive temperature resistance, chemical corrosion resistance, and mechanical properties. Subsequently, tags fabricated from PPS materials are additionally proof against excessive temperatures and chemical corrosion.

Causes for utilizing Warmth-resistant PPS RFID on-metal tags

In lots of industrial fields, particularly steel processing, car manufacturing, petrochemicals, and different industries, the working setting usually faces excessive temperatures. Conventional supplies might not be capable of face up to such excessive temperatures, however PPS materials can preserve steady bodily properties in an setting of 100 levels Celsius because of its glorious excessive temperature resistance. Subsequently, the reliability and sturdiness of the tag are good, so this This type of tag can be utilized in environments containing mineral oil, petroleum, salt spray, and vegetable oil and nonetheless carry out effectively. It is extremely appropriate for high-temperature eventualities equivalent to warmth remedy and steel processing.
Within the petrochemical business, security and effectivity are essential concerns. Our warmth resistant RFID on-metal tags are specifically designed to satisfy the challenges of this business. This sq. tag can be utilized in particular environments containing oils and has glorious sturdiness and reliability. This text will discover how our tag can meet the petrochemical setting to help petrochemical staff in info administration.
The rationale why the petrochemical business makes use of heat-resistant, anti-corrosion, and anti-metal tag is principally as a result of the working setting and course of traits of this business have comparatively excessive necessities for the efficiency of tags. The particular causes embody:
1.The petrochemical business has a high-temperature working setting. The manufacturing course of within the petrochemical business often entails high-temperature operations equivalent to refining, catalytic reactions, and different processes. In such a high-temperature setting, odd tags and not using a particular shell design might trigger the tag to be burned as a result of it can not face up to the excessive temperature. Warmth-resistant tags can’t solely work stably at excessive temperatures but in addition make sure that they won’t be broken by varied oils. quasi-substance erosion for dependable identification and monitoring.

2.Pipelines and tools within the petrochemical business are often fabricated from steel supplies, equivalent to chrome steel, iron, and different supplies. The applying of RFID tags fabricated from odd supplies on steel surfaces can be interfered with by the steel’s radio frequency alerts, affecting the studying impact of the tags. The warmth resistant RFID on-metal tag design can successfully overcome this downside and make sure that it could run stably on steel surfaces.

3.In a chemically corrosive setting. Numerous chemical compounds, equivalent to acids, alkalis, salts, and so on., are sometimes used within the manufacturing means of the petrochemical business. These chemical compounds might trigger corrosion to normal tag supplies, inflicting tag harm or failure. The fabric of the tag launched immediately can resist the erosion of those chemical compounds, helps use underneath the circumstances of petrochemical uncooked supplies equivalent to gasoline B, mineral oil, petroleum, salt spray, and vegetable oil, and maintains the integrity and stability of the tag.

4.A lot of units have to be managed. There are a lot of tools, pipes, valves, and different steel parts in petrochemical vegetation that have to be marked and distinguished to facilitate administration by petrochemical staff. warmth resistant RFID on-metal tags will be hooked up to the floor of those units to uniquely determine and monitor them in actual time. For instance, by attaching such tags to reactors, distillation towers, storage tanks, and different tools, you possibly can monitor the essential security parameters of the tools, tools utilization, guide upkeep information, and enhance the effectivity and accuracy of kit administration.

5.Security traceability and explosion-proof administration necessities. The security administration of petrochemical vegetation is essential, and hheat resistant RFID on-metal tags can be utilized for security traceability and explosion-proof administration. By affixing such tags to key areas equivalent to tools, pipes, and containers, security incidents will be traced and prevented. On the similar time, these tags will also be utilized in explosion-proof areas of petrochemical manufacturing bases as a result of they’re proof against excessive temperatures and corrosion, lowering security dangers in explosive environments.

6.Stock administration wants of petrochemical commodities. The petrochemical business entails the logistics and stock administration of a lot of uncooked supplies and completed merchandise. Such tags will be hooked up to uncooked materials barrels, chemical containers, completed product bins, and so on. to report the batch, manufacturing date, and storage location of the products, facilitating stock administration and traceability.

Primary efficiency of Warmth-resistant PPS RFID on-metal tags

As talked about earlier than, this warmth resistant RFID on-metal tag is fabricated from particular PPS materials on the skin. It could possibly work at temperatures starting from -40 levels Celsius to 100 levels Celsius. The thickness is 5.5 mm, and the burden is just 6.6 g. Not solely does it not take up Within the storage space of petrochemical tools, it could even be put in or pasted immediately on the suitable location of the tools. It reaches an IP68 dustproof and waterproof score and complies with EPC Class 1 Gen 2 and ISO 18000-6C RFID protocols. The working frequency is (US) 902-928 MHz underneath the American normal normal and 865-868 MHz underneath the European normal normal.

Chip choice for Warmth-resistant PPS RFID on-metal tags

The interior chip of this tag will be NXP UCODE®8 or Alien Higgs®3, which will be chosen primarily based on the working state of affairs and environmental necessities.
The advantages of selecting the NXP UCODE® 8 chip are:
1.It has a chip automated adjustment operate that may optimize the chip sensitivity to attain the perfect efficiency of the tag.
2.The reminiscence safety system has an ECC error correction code and parity test, which might mechanically detect and proper potential single-bit errors in information saved in EPC or consumer reminiscence and may use a parity test to confirm the distinctive identifier of the info.
The traits of selecting the Alien Higgs® 3 chip are:
1.The chip has the main sensitivity and huge reminiscence capability of comparable merchandise, with a learn sensitivity of 18 dBm, a write sensitivity of 13.5 dBm, and a most consumer storage capability of 512 bits.
2.Can function at extraordinarily low energy ranges, offering a useful resolution for eventualities the place a everlasting connection to the community can’t be achieved;
3.EPC will be prolonged from 96 bits to 480 bits.
In abstract, the appliance of heat-resistant anti-metal anti-corrosion tags within the petrochemical business is to satisfy its particular working setting and course of necessities and to make sure that the tags work stably and reliably underneath harsh circumstances equivalent to excessive temperatures, steel surfaces, and chemical corrosion, thereby realizing efficient auxiliary administration and identification of kit and merchandise within the petrochemical business.

FAQ:
1.Does this tag help direct contact with petroleum components?

This tag will be in direct contact with and uncovered to environments containing chemical parts equivalent to gasoline B, mineral oil, petroleum, salt spray, vegetable oils, and so on.

2.What’s the longest studying distance for this tag?

Beneath the American normal RFID communication normal, the studying distance on the steel floor can attain 2.6 m; underneath the European normal RFID communication normal, the studying distance on the steel floor can attain 2.5 m.

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UHF RFID Printer

Print velocity as much as 8 ips. With RFID operate supporting UHF RFID, 860–960 MHz, and EPC C1G2 (ISO 18000–6C), with the operate to mechanically determine the printer head with 203 dpi and 300 dpi and mechanically configure the printer with out PC settings. With tremendous massive storage, DDR2 RAM 128 MB, Flash 256MB. Assist a number of interfaces, USB HOST, B-type USB, Ethernet port for traditional, Wi-Fi, and Bluetooth module for optionally available.

Built-in UHF RFID Reader

The built-in UHF RFID reader is a single-channel fastened UHF RFID reader, which is supplied with an built-in high-performance antenna primarily based on the self-developed module primarily based on the Impinj E710 chip. It helps a number of communication interfaces equivalent to RS-232, RJ45, GPIO, and so on., enabling it to be extensively utilized in a number of eventualities equivalent to warehousing, file administration, e book administration, banking, and manufacturing line administration.